ScadaBR vs. Commercial SCADA: Cost, Features, and Use Cases
Advanced ScadaBR Tips: Scripting, Alarms, and Custom Dashboards
Scripting
- Use Mango/ScadaBR scripting modules: Prefer the built-in scripting environment (JavaScript/Groovy depending on version) for data transformations, custom calculations, and event-driven actions.
- Keep scripts modular: Break complex logic into reusable functions and comment intent clearly.
- Optimize for performance: Avoid heavy loops on main threads; use data point queries with time ranges instead of per-sample retrieval when possible.
- Error handling & logging: Catch exceptions, log useful context (point ID, timestamps), and avoid exposing sensitive info in logs.
- Testing: Validate scripts on a staging system or small data set. Use dry-run flags or simulated inputs where available.
- Security: Restrict script permissions, avoid executing arbitrary external commands, and sanitize inputs from external sources.
Alarms
- Design clear alarm tiers: Use severity levels (Info, Warning, Critical) and distinct actions for each (notify, call script, trigger relay).
- Avoid alarm flooding: Implement hysteresis, debounce, or minimum duration conditions to prevent repeated triggers from noisy signals.
- Use composite conditions: Combine point states and time-of-day or production-state conditions to reduce false positives.
- Notifications: Configure multi-channel notifications (email, SMS, webhooks) with templated messages containing point name, value, timestamp, and recommended action.
- Acknowledgement workflow: Require user acknowledgement for critical alarms and track who acknowledged and when.
- Historical context: Store alarm history with associated sample windows and related point values to simplify root-cause analysis.
Custom Dashboards
- Layout for clarity: Prioritize critical KPIs at the top-left; group related controls and indicators; use consistent colors for states.
- Use widgets effectively: Combine trend charts, numeric displays, binary indicators, and control buttons. Prefer aggregated charts (min/max/avg) for longer time spans.
- Responsive design: Make pages accessible on different screen sizes — use multiple dashboard variants if needed (desktop vs mobile).
- Real-time vs historical: Separate live-monitoring panels from historical-analysis panels to reduce update frequency on heavy views.
- User roles & permissions: Restrict control widgets to authorized users and offer read-only variants for operators or external stakeholders.
- Performance tuning: Limit the number of live-bound widgets per page, use server-side aggregation, and set reasonable refresh intervals.
- Custom themes & branding: Use CSS/skin features to align dashboards with company branding while keeping contrast and accessibility in mind.
Example: Scripted Alarm Escalation (concept)
- Monitor temperature point with threshold 80°C.
- On first breach for >2 minutes → create Warning alarm and send email.
- If breach persists >10 minutes → escalate to Critical, send SMS and trigger audible alert.
- On return-to-normal → auto-clear Warning; require manual acknowledgement to clear Critical.
Quick Checklist
- Modular scripts + logging
- Hysteresis/debounce on alarms
- Multi-channel notifications with templates
- Role-based dashboard controls
- Limit live widgets and use aggregation for performance
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